Products & Application

New-FA3 Brazing And Wire Filler Welding Head

The NewFA3 brazing and filler wire welding head

The NewFA3 brazing and fill wire welding head is equipped with high-precision tactile seam tracking and automatic focal length compensation, which is suitable for high-quality and high-efficiency welding of key components in automotive vehicles such as body in white, battery electric vehicle , hire pin motors, electric drives, etc.

Application

Body in white;
Battery electric vehicle;
Hire pin motors;
Y-seam at flange welds;
Fillet weld at the lap joint;
Fillet weld at the T-joint

The NewFA3 brazing and filler wire welding head is equipped with high-precision tactile seam tracking and automatic focal length compensation function to accurately control the process laser to achieve unmatched welding quality.The tip of the filler wire precisely detects the weld edge and safely guides the joining process along the seam. At the same time, the focused light spot always follows the tip of the filler wire.

Applicable scene

Body in white: roof, rear cover,front cover,longitudinal beam parts welding
EV battery: welding for EV battery packs, end&side panels, chassis of battery packs, battery trays, water cooling plates,etc.

Core advantages

Welding wire guide tracking: the welding wire tactile sensor accurately controls the tracking force, automatically compensates for the deviation of the part, and realizes the stability of the welding process;
Automatic focusing: the welding wire can follow the seam up and down, and the focus is automatically adjusted to ensure that the spot size on the welding wire is constant;
Easy integration: fast integration with external systems such as wire feeding systems, lasers source, camera displays;
Modular design: at the same time, NewFA3 brazing head have functional ductility, suitable for any type of laser source, and easy to maintain and expand;
User-friendly: it can be seamlessly replaced with equipment from European and American area, and is compatible with existing laser brazing and fusion welding systems, with short debugging cycle and strong stability.

Main parameters
Model: NewFA3
Fiber optic interface: QBH/QD
Wavelength: 1030-1090nm
Max power: 8kw
Swing range: ±90
Unidirectional adjustment range of focus module: 0-3mm
Adjustment range of telescopic arm: ±5mm
Cooling method: Water cooling
Power supply: 24V/10A
IP degree: IP64

 

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